Apr 132024
 
Last Updated: 4/17/2024
Article Credit: ShootTheCore, rtw, buffi, Arcade Otaku Wiki, Alamone, System11, DragonMinded

Overview

The Cave CV1000 PCB has three major revisions: Early CV1000B, Later CV1000-B and CV1000-D.

  • Early CV1000-B
    • Gold plated JAMMA connector
    • 9 Pin connection header mounted on the right side with some boards.
      It is unused with the released games but theoretically could have been used to link two boards together via serial communication since the connector is identical to the serial connector on PC motherboards.
    • P2 connection pin header in the center of the board populated.
  • Later CV1000-B
    • Tin plated JAMMA connector
    • 9 Pin connection header and P2 connection header unpopulated.
  • CV1000-D
    • Tin plated JAMMA Connector
    • Battery for the real-time clock removed
    • SDRAM doubled from 64Mb to 128Mb

The battery in the upper-right corner of the CV1000-B PCB is used to maintain the real-time clock for book keeping purposes. High scores and game settings are stored in the RTC EPROM. The game “Ibara” also displays a clock in one level of the game that matches the board’s clock setting. CV1000-D removed the RTC and battery, so high scores and game settings are stored in NAND instead of EPROM.

Notable ICs

ICFunctionSilkscreen Label
Hitachi SH3Main CPUU5
Yamaha YMZ770AudioU22
Altera Cyclone EP1C12F324C8Graphics RenderingU8
Altera CA011CPLD used for address decoding of the U2 flash, YMZ770 audio and RTC 9701.U13
RTC 9701 (CV1000-B)Real-Time Clock with embedded EPROM for saving board settings and high scoresU10
AD8061Color amplifier for the Red, Green and Blue outputU14, U15, U16

Board Variants

CV1000-D reproductions from Chinese sellers began surfacing in early 2024. These reproduction boards can be distinguished from Cave originals with the following characteristics:

  • The JAMMA connector is gold plated. Although early CV1000-B boards also had gold plating on the JAMMA connector, all original CV1000-D boards had tin plating.
  • Via “pinholes” are not visible on the back of the reproduced board.
  • A Cave serial number sticker is not present.
  • Some of the reproduction boards do not have the P4 header in the center of the board populated.

At this time, it is believed that the reproduction boards run the games identically to the Cave original hardware. The major IC parts (CPU, Graphics FPGA, Audio, etc) are the same.

Board Re-initialization (credit: MAME)

Some games (such as Mushihimesama and Espgaluda II) do not have a high score reset function. Any CV1000 can be reinitialized to the factory default high score and board settings with the following procedure:

  • During boot, hold P1 Right+A+B+C and P2 Left+A+B+C until the startup checks are complete.

Common Issues and Quirks

CV1000 boards draw less power than your average PCB. Be sure to adjust your arcade PSU down when swapping in one of these boards so you don’t inadvertently over-volt the board!

Leaking Large Capacitor

The large capacitor labeled C109 in the upper-left corner that filters power for the sound amplifier often leaks. The part is rated for 2200 uF at 25 V.

Part number MAL216099606E3 has the same dimensions as the original part, while UCX1E222MNS1GS has the same footprint, but a lower height and a more supportive base. Source: System11

Color Amplifier Degradation (credit: System11)

The Red, Green and Blue color amplifiers located at U14, U15 and U16 respectively can degrade over many hours of use, resulting in a pale or incorrectly tinted display. Replacing the AD8061 color amplifier ICs with fresh parts should resolve the issue. Also note that the Service Menu has a brightness adjustment setting that may need to be changed afterwards.

Flash Deterioration (credit: Buffi)

The flash chip at U2 is known to suffer from data corruption, causing glitching in the graphics. The chip model is Samsung K9F1G08U0. The CV1000 does a manufacturer check at startup to make sure the flash chip is a K9F1G08U0, and will reboot if it is not. Buffi worked out a way to remove these checks, allowing the U2 flash chip to be replaced with an equivalent from another manufacturer.
https://github.com/buffis/cv1k_research/tree/main/U2_Replacement

Alamone worked out a way to fix graphics issues from deteriorating flash by comparing CV1000 U2 dumps and generating relocated NAND blocks:
https://github.com/alamone/u2_compare

Stuck Control Inputs

CV1000 uses three sets of twin resistor banks and individual 130nF ceramic capacitors as ESD protection between each player control input and the signal pins 176-208 on the SH3 CPU. If a resistor array becomes damaged then a control input may be “stuck” – always on or always off. It’s also possible for an ESD charge to make it through the ESD protection and fry the input line on SH3 CPU – the only resolution then is to replace the entire CPU. You can check the game’s reading of the control inputs in the Service Menu.

  • Resistor Array with 101 marking – replacement part number: 742C163101JP
  • Resistor Array with 103 marking – replacement part number: 742C163103JP

CPU Stuck in a Boot Loop – Nothing on Screen (credit: DragonMinded)

If the CPU is stuck in a boot loop, the LED at L6 will pulse every second to a darker color. Ensure that the 32.768 Khz crystal located at X2 is intact and functioning.

Source: https://gamerepair.info/hardware/37_cave_cv1000

Board Does Not Boot at All (credit: Buffi)

If the EPM7032AE CPLD at location U13 fails then the board will not start up. Buffi has devised a replacement bitstream that can be programmed onto a replacement CPLD to revive the board.
https://www.arcade-projects.com/threads/u13-replacement-for-cave-cv-1000-pcb-repair.17007/
https://github.com/buffis/cv1k_research/tree/main/U13_Research

Protection Mechanisms

Game resources are stored on flash chips located at U2, U4, U23 and U24. The U2 and U4 chips can be accessed by the on-board JTAG connector, but U23 and U24 are not on the JTAG bus and can only be rewritten if the chips are physically desoldered and removed from the board.

The U2 flash is a Samsung K9F1G08U0. The games check the flash ID at boot and if it doesn’t match the expected flash model then the game reboots.

Capacitor List

LocationCapacitanceVoltageTypePart No.
C1092200 uF25 VRadialMAL216099606E3
C121100 uF6.3 VRadial
C11439 uF16 VRadial
C12239 uF16 VRadial
C11339 uF16 VRadial
C131100 uF6.3 VRadial
C132100 uF6.3 VRadial
C13339 uF16 VRadial
C139100 uF6.3 VRadial
C140100 uF6.3 VRadial
C14139 uF16 VRadial
C951000 uF16 VRadial
C102100 uF6.3 VRadial
C103100 uF6.3 VRadial
C143100 uF6.3 VRadial

ROM Details (credit: rtw World of Arcades)

ICFunctionSilkscreen Label
MX 29LV160BB (Early boards)
Spansion S29JL03SH70TF102 (Later boards)
Main CPU Code, FPGA bitstream sourceU4
Samsung K9F1G08U0MGraphics AssetsU2
MBM 29DL321 (CV-1000B)
MT 46V16M16 (CV-1000D)
Sound AssetsU23
MBM 29DL321 (CV-1000B)
MT 46V16M16 (CV-1000D)
Sound AssetsU24

Source: rtw World of Arcades

Schematics & Datasheets

Original Cave schematics are unavailable for CV1000.

Buffi collected datasheets on the components used in CV1000.

Additional Resources

MAME CV1000 Driverhttps://github.com/mamedev/mame/blob/master/src/mame/cave/cv1k.cpp
Buffi CV1000 Researchhttps://github.com/buffis/cv1k_research
Buffi CV1000 Blitter Researchhttps://buffis.com/research/cv1000-blitter-research/
Buffi CV1000 Replacing U2 with another NAND Flashhttps://github.com/buffis/cv1k_research/tree/main/U2_Replacement
Buffi CV1000 U13 Reverse Engineering and construction of a compatible bitstreamhttps://github.com/buffis/cv1k_research/tree/main/U13_Research
Buffi Espgaluda 2 Repair of Bad U2 NAND Using JTAGhttps://www.arcade-projects.com/threads/espgaluda-2-cv1000-repair-of-bad-u2-nand-using-jtag.19108/
Buffi Research into CV1000 Blitter performance and behaviorhttps://buffis.com/research/cv1000-blitter-research/
Buffi CV1000 CPU Slowdown investigatedhttps://buffis.com/research/cv1000-cpu-slowdown-investigated/
Buffi More CV1000 Researchhttps://buffis.com/research/more-cv1000-research-now-featuring-clipping/
rtw World of Arcadeshttp://www.world-of-arcades.net/Cave/Hardware_SH3/Hardware.htm
System 11 Blog: Cave CV1000 Color ProblemsOffline – Archived on 12/11/2023
Arcade Otaku: Cave CV1000https://wiki.arcadeotaku.com/w/CAVE_CV1000
Gamerepair.infohttps://gamerepair.info/hardware/37_cave_cv1000
Nicole Express: A Last Gasp of 2Dhttps://nicole.express/2022/games-made-in-a-cave.html
Cave CV1000 PCB Serial Number Codes Explainedhttps://cave-stg.com/forum/index.php?topic=1754.0

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