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Wild West C.O.W. Boys of Moo Mesa repair log #2

 PCB Repair Logs  Comments Off on Wild West C.O.W. Boys of Moo Mesa repair log #2
Apr 162017
 

Received this Wild West C.O.W. Boys of Moo Mesa PCB for replacing electrolytic capacitors on the infamous ‘054986A’ audio module although sound was still perfectly working :

As usually I opted for tantalum capacitors, this was the final result:

But when testing the PCB I noticed coin input of player 1 was not working, this was confirmed by I/O check which showed this input as stuck:

As workaround somebody put the game into free play:

This is a common issue on the all Konami boards that share the same hardware design.The input signals from JAMMA edge are first routed to some some custom resistor arrays marked ‘005373A’ then to four 74LS257 which multiplex them :

Checking the involved part revealed that input of the 74LS257 @Q3 was almost shorted to ground as well as obviously the output of the resistor array @S15 connected to it:

So the problem was in either of them.Using an audible milliohm meter I was able to locate the point of less resistance with ground in the 74LS257:

So confident I removed the IC:

It failed when tested out-of-circuit:

Replacing it cleared the issue, input was no more stuck.End of job.

 Posted by at 4:22 pm

Slap Fight (bootleg) repair log

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Apr 112017
 

Bootlegs are worth a repair too especially when they are classic games like this copy of Slap Fight :

PCB was dead, no sign of activity.At a closer inspection, the main crystal which generates the master clock and the 74S04 inverter were missing from video board:

There are several bootlegs of Slap Fight and each one has a different layout and design but looking at online pictures mine was identical to original board.MAME source told me the exact value of the missing quartz :

/* basic machine hardware */
	MCFG_CPU_ADD("maincpu",Z80, XTAL_36MHz/6) // 6MHz
	 


I was not able to find a 36MHz quartz among my spares (it’s not a common value) so had to order it.I got it in few days:

With the correct clock the PCB sprang to life :

Game was playable but sprites and sound were missing at all:

Sprites data are stored in four 27256 located on CPU board.Data lines of these EPROMs are tied to the inputs of four 74LS166 8-bit shift registers:

Probing the components of this circuit I found that the shift load input (pin 15) in common of the four 74LS166 was stuck high.I traced it back to an output (pin 8) of a 74LS32 whose input pin 9 was stuck too.Tracing this back lead me to the cause of the issue:

 Patching the severed trace restored the sprites:

Now the lack of sound.”Listening” with my audio probe the output (pin 5) of the uPC1182 amplifier revealed that sound was present but for some reason it didn’t reach pin 10 partside of the JAMMA edge.A closer inspection revealed a missing electrolytic capacitor (used to filter the output of the amplifier)

I fitted a 1000 uF capacitor as suggested by the typical application circuit of the uPC1182 amplifier:

Another valuable bootleg fixed!

 Posted by at 11:46 pm

R-Type (bootleg) repair log

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Apr 112017
 

Had this bootleg of R-Type (manufactured by Philko) laying around since some time:

On power up board was stuck on this garbage static screen:

Like in the original Irem hardware main CPU is a NEC uPD70116 (a.k.a. V30)

Probing it revealed that the RESET signal (active HIGH on this CPU) was missing, pin 21 was going  LOW on boot with no transition from HIGH state hence no initialization of the CPU itself

But if I manually resetted the CPU by briefly shorting pin 21 to +5V via a 100 Ohm resistor, the board successfully booted and played perfectly:

Traced pin 21 of the CPU back to pin 10 of the uPD71011 whose pin 11 receives the RESET signal and invert it  :

Also the /RESIN input had no initial transition so the problem was upstream.Compared to original hardware the bootlegers semplified the power-ON delay circuit purposely omitting the M51202 voltage comparator (although  there is silkscreening and room for it).They used insted few discrete components like a diode, a resistor and an electrolityc capacitor which actually was not present @C6 (most likely it went detached)

This was the cause of the missing RESET.I fitted a 100uF 16V electrolytic capacitor (after experimented different values) and board booted all the time.Job done.

 Posted by at 9:58 am

Knuckle Bash repair log #3

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Apr 082017
 

Picked up this faulty Knuckle Bash PCB on Ebay:

The graphics were totally wrong:

The board use a custom marked ‘GP9001’ @U13 which acts like a GPU generating all the parts of graphics (and video timing signals too)

Package is QFP 208 pin so it’s a common issue to find lifted pins of this kind of ICs after some time.Under a microscope it seemed OK :

But actually a lot pins were detached from pad when I probed them with a needle.Reflowing the IC restored all graphics but colors were wrong:

The palette is generated by two 2K x 8-bit static RAMs and all the 16 bits of color data are latched by two 74HCT273:

Probing the two RAMs revealed a stuck bit (D7, pin 17) on the one @U7 (comparison with an healthy signal on the left of the below picture)

This data bit is latched by pin 13 of the 74HCT273 @U9, piggybacking it restored correct colors:

Chip failed in some gates when tested out-of-circuit:

Job done.

 Posted by at 11:35 pm
Apr 032017
 

Received this original Ninja Emaki PCB (manufactured by Nichibutsu) for repair:

Board gave a solid black screen.After a quick visual inspection, I noticed one IC was missing from its socket @1B on CPU board:

My searches confirmed the missing IC was actually a PAL but sadly I had no access to other same PCB in order to read or reverse the device.Here bootlegs come handy since often they are perfect reproduction of the original hardware and, judging from pictures I found online, this was my case :

I quicky managed to find a Ninja Emaki bootleg and one received it I realized that the missing IC was a PAL16R4 so a secured registered PLD hence not readable or reproducible :

My only choice was  to take this chip from the bootleg and install it on the original board.I made it and board sprang to life:

 

Game was playable but background were scrambled as you can see from above picture.I noticed that if I pressed or flexed the board in some points, the graphics came back in place.A closer inspection revealed some dry joints on solderside of an EPROM:

Reflowing them fixed the board completely.

 Posted by at 7:30 pm